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GF Series High Output Efficient Plastic Crusher Machine

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    Injection molded partsHigh Output Efficient Plastic Crusher for Recycling Bottles & Films

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    GF series crushing machine is a high output and low energy consumption crusher specially designed for recycling film, small hollow bottles, and PET bottles.

    According to the characteristics of different material forms, this type of plastic crusher is equipped with kinds of rotors, which can be matched and selected according to the crushing needs. The diameter of the rotor is from 500-800mm, the minimum rotor width is 700mm, and the maximum is 1600mm. A targeted rotor structure can be designed to achieve the best crushing effect.

    The special welding process is used to integrally weld the steel structure, which can meet the demanding requirements and materials which are not easily broken. It also with large rotor bearings, tool holders, and rotors. Standard V-shaped cutting technology is beneficial to improve cutting recycling efficiency and reduce dust content in recycled materials. The deflection wedge, a detachable attachment with a third knife, meets different crushing needs through simple disassembly. Other standard equipment includes an easy removing anti-wear plate in the crushing chamber and an external bearing to reduce the risk of contaminants entering.

     
     


    Recycling & Material

    Advantages


    01.   Strong durability

    Made of high-quality materials, it can quickly crush plastic materials into uniform small particles and improve crushing efficiency.

    02.   Versatility

    Not only can it handle various plastic products, but it is also suitable for other products that need to be crushed, such as paper, etc.

    03.   Customization

    It can be customized according to different application requirements, including crushing capacity, size and degree of automation.

    04.   Wide range 

    It is suitable for plastic materials of various types and hardness to meet the needs of different industries.

    05.  Easy maintenance

    Simple structure, compact design saves space and is easy to maintain.

    06.   Low noise

    Low noise during operation, improving the working environment.

    Specifications


    Item
    		 unit
    		 GF500/700 GF700/1000
    		 GF700/1200 GF800/1600
    Rotor diameter
    		 mm
    		500
    		700​
    		700
    		 800
    Rotor width
    		mm
    		700100012001600
    Number of stator knives
    		 pcs
    		 5*2
    		 5*2/7*2
    		 5*2/7*2
    		 5*4/7*4
    Number of stator knives
    		 row
    		 2 2 22
    Chamber size
    		 mm
    		 500*700
    		 700*1000
    		 700*1176
    		 800*1600
    Motor power
    		 Kw 45 75 90160
    Machine Length
    		 mm
    		 2230 2530 2750 3150
    Machine Width
    		mm
    		1630199022302710
    Machine Height 
    		mm
    		3450360037003900


    Composition

     Belt Conveyor

    The plastic waste is conveyed into the crusher through the belt feeding device; The device adopts ABB/Schneider frequency converter for frequency control. The conveying speed of the belt feeding device is linked with the fullness of the crusher, and the speed of the conveyor belt is automatically adjusted according to the current of the crusher. 

    Metal Detector

    Optional Ferrous Metal Permanent Magnetic Belt or metal detector can prevent metal specials from entering the crusher and effectively protect the blades of the crusher.

    Rotor

    Heavy-duty vane rotor, welded steel structure, with rotary knives, V-shaped mounting angle, and X-shaped cutting shape. The extension shaft of the rotor can be equipped with a governor wheel. The adjustable rotor tool minimizes the downtime of tool change.

    Knife Blades

     Knife Blades Material: DC53 Higher hardness (62-64 HRc) than D2/SKD11 after heat treatment; Twice the toughness of D2/SKD11 with superior wear resistance; Substantially higher fatigue strength compared to D2/SKD11.

    Crushing Chamber

    The crushing chamber is welded with 40mm ultra-high hardness steel plate, which is wear-resistant, corrosion-resistant, low-noise, and has a longer service life.

    Motor

      Adopt imported brand motor WEG, low energy consumption, low noise, long service life.

     Frame

      Welded structure, the whole frame is placed on the shock-resistant rubber-metal connector, which can resist shock and reduce noise.

     Silo

      Adopts a large air volume and silent air supply system. The pipes and silos are made of 304 stainless steel, and the exterior is covered with sound insulation cotton, which can effectively reduce noise.

     Electronic Control

      The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.

     Tool Installation

      The tool can also be adjusted while the equipment is running, reducing equipment downtime.The tool can also be adjusted while the equipment is running, reducing equipment downtime. The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.

     Belt Conveyor Metal Detector Rotor Knife Blades Crushing Chamber Motor  Frame  Silo  Electronic Control  Tool Installation


    Product Features

    Parameters

    Model
    		Material to be packaged
    		Weighing range
    		Packing speed Packing accuracy Power

    		Pellets 20-25kg/bag
    		200bag/h ±0.1% 2kw
    ACGS-DA(R)
    		Gas consumption
    		Weight
    		Working condition
    		Air pressure
    		Noise

    		18 m ³ /h 1.5-2t
    		0-40℃
    		0.5-0.7MPa
    		≤ 75db
    Aceretech Palletizing Conveyor System

    Palletizing Conveyor System


    After the sealed package is poured onto the receiving belt conveyor, the climbing conveyor lifts the package to the required height for robot palletizing and grabbing. It then enters the weight recheck scale to recheck the accuracy. Products with unqualified accuracy are removed by the removal and shaping machine, while qualified products are shaken and shaped by the vibration shaping and pressing conveyor. After shaping is completed, the package is transported to the position of the coding
    conveyor for coding. After coding is completed, the package is transported to the grabbing conveyor and waiting for the robot to grasp the palletizing.

    Palletizing Conveyor System Including

    Aceretech Stacking Robot System

    Stacking Robot System


    * Adopting ergonomic design, comfortable and lightweight operation ;
    * Display in both Chinese and English, with a user-friendly interface ;
    * Dual safety switch, fully ensuring the safety of personnel operation ;
    * Equipped with USB interface, supporting import/ export of teaching programs ;


    Tray Storage System

    The pallet storage warehouse transports empty pallets to the palletizing conveyor through the empty pallet conveyor and waits for the robot to palletize them. When there are material packages on the grabbing conveyor, the robot starts palletizing and stacks them onto the pallet of the palletizing conveyor; Complete the palletizing operation according to the prescribed grouping mode, and the full stack of material packages will enter the online winding machine for automatic film wrapping, and then be covered with film on the top by the top covering machine; The wrapped products enter the full stack fork picking conveyor and wait for the forklift to pick them up.

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    Service and Support

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