GP Series Plastic Crusher Machine For Grinding Long Plastic Pipes

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    GP Series Plastic Crusher Machine For Grinding Long Plastic Pipes

    GP crushers are designed for grinding long plastic pipes and profiles. Overall heavy-duty steel welded cavity forms a fixed angle with the horizontal feeding hopper. The feeding hopper is almost parallel to the ground, is very convenient for feeding long materials such as small-diameter PVC pipes and profiles. When too much solid waste fed into the crushing chamber, the rotor no longer accepts more material until the material in the crushing chamber has been crushed. So don't worry about the problem of material blocking. GP rotor diameters range: 560mm, 600mm, 700mm, and with rotor length up to 1400mm. "V" shaped rotor helps to improve cutting efficiency and reduce dust in the flakes. Anti-wear plates in the crushing cavity and external bearings help to reduce the risk of contaminants entering the crushing chamber.

    GP crusher is especially designed for small-dia pipes and profiles, suitable for 16-450mm PE, PP, PVC pipes, wide door panels and sheets. For big crushing capacity, can be equipped with feeding conveyor, suction fan, storage bin and dust removal system. 

     
     



    Recycling & Material

    Advantages


    01.   Strong durability

    Made of high-quality materials, it can quickly crush plastic materials into uniform small particles and improve crushing efficiency.

    02.   Versatility

    Not only can it handle various plastic products, but it is also suitable for other products that need to be crushed, such as paper, etc.

    03.   Customization

    It can be customized according to different application requirements, including crushing capacity, size and degree of automation.

    04.   Wide range 

    It is suitable for plastic materials of various types and hardness to meet the needs of different industries.

    05.  Easy maintenance

    Simple structure, compact design saves space and is easy to maintain.

    06.   Low noise

    Low noise during operation, improving the working environment.

    Specifications


    Item
    unit
    GP600/500
    GP560/700
    GP560/1000
    GP700/1400
     Feed opening
    mm
    440*440
    640*280 
    910*280 
    1440*320 
    Rotor diameter
    mm
    600560560700
    Rotor speed
    rpm560470470410
    Motor power
    kw375575110
    Number of  rotor knives
    pcs
    5*2
    5*2
    5*2
    5*3
    Number of stator knives
    pcs 2 2 22
    Hydraulic power
    kw1.51.51.51.5
    Standard screen
    mm6~30
    6~30
    6~30
    8~30
    Chamber size
    mm
    516*498
    716*650
    985*650
    1400*700
    Machine Length
    mm 225024002400 2480
    Machine Length
    mm
    1860 2200 2200 2320
    Machine Width
    mm
    1350180020502400
    Machine Width 
    mm820106014801840
    Machine Height 
    mm
    1620175017501980


    Composition

     Belt Conveyor

    As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. 

    Metal Detector

    Optional Ferrous Metal Permanent Magnetic Belt or metal detector can prevent metal specials from entering the crusher and effectively protect the blades of the crusher.

    Rotor

    Heavy-duty vane rotor, welded steel structure, with rotary knives, V-shaped mounting angle, and X-shaped cutting shape. The extension shaft of the rotor can be equipped with a governor wheel. The adjustable rotor tool minimizes the downtime of tool change.

    Knife Blades

     Knife Blades Material: DC53 Higher hardness (62-64 HRc) than D2/SKD11 after heat treatment; Twice the toughness of D2/SKD11 with superior wear resistance; Substantially higher fatigue strength compared to D2/SKD11.

    Crushing Chamber

    The crushing chamber is welded with 40mm ultra-high hardness steel plate, which is wear-resistant, corrosion-resistant, low-noise, and has a longer service life.

    Motor

      Adopt imported brand motor WEG, low energy consumption, low noise, long service life.

     Frame

      Welded structure, the whole frame is placed on the shock-resistant rubber-metal connector, which can resist shock and reduce noise.

     Silo

      Adopts a large air volume and silent air supply system. The pipes and silos are made of 304 stainless steel, and the exterior is covered with sound insulation cotton, which can effectively reduce noise.

     Electronic Control

      The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.

     Tool Installation

      The tool can also be adjusted while the equipment is running, reducing equipment downtime.The tool can also be adjusted while the equipment is running, reducing equipment downtime. The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.


    Product Features

    Parameters

    Model
    Material to be packaged
    Weighing range
    Packing speed Packing accuracy Power

    Pellets 20-25kg/bag
    200bag/h ±0.1% 2kw
    ACGS-DA(R)
    Gas consumption
    Weight
    Working condition
    Air pressure
    Noise

    18 m ³ /h 1.5-2t
    0-40℃
    0.5-0.7MPa
    ≤ 75db
    Aceretech Palletizing Conveyor System

    Palletizing Conveyor System


    After the sealed package is poured onto the receiving belt conveyor, the climbing conveyor lifts the package to the required height for robot palletizing and grabbing. It then enters the weight recheck scale to recheck the accuracy. Products with unqualified accuracy are removed by the removal and shaping machine, while qualified products are shaken and shaped by the vibration shaping and pressing conveyor. After shaping is completed, the package is transported to the position of the coding
    conveyor for coding. After coding is completed, the package is transported to the grabbing conveyor and waiting for the robot to grasp the palletizing.

    Palletizing Conveyor System Including

    Aceretech Stacking Robot System

    Stacking Robot System


    * Adopting ergonomic design, comfortable and lightweight operation ;
    * Display in both Chinese and English, with a user-friendly interface ;
    * Dual safety switch, fully ensuring the safety of personnel operation ;
    * Equipped with USB interface, supporting import/ export of teaching programs ;


    Tray Storage System

    The pallet storage warehouse transports empty pallets to the palletizing conveyor through the empty pallet conveyor and waits for the robot to palletize them. When there are material packages on the grabbing conveyor, the robot starts palletizing and stacks them onto the pallet of the palletizing conveyor; Complete the palletizing operation according to the prescribed grouping mode, and the full stack of material packages will enter the online winding machine for automatic film wrapping, and then be covered with film on the top by the top covering machine; The wrapped products enter the full stack fork picking conveyor and wait for the forklift to pick them up.

    Service and Support of Aceretech Machinery

    Service and Support

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    Contact Aceretech

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