ACS-H Single Screw Cutter Compactor Plastic Recycling Pelletizing Machine

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    Your High Performance and Low Investment Solution for Waste Plastics Recycling and Pelletizing

    Aceretech ACS-H Cutter Compactor Recycling Pelletizing System combines the functions of crushing, compacting, plasticization, and pelletizing into one step, making it a reliable and efficient solution for various types of plastic materials.
    The ACS-H system can handle plastic film, raffias, filaments, bags, woven bags, and foaming materials with ease. It can produce high-quality pellets that can be directly used in the production line for the blown film, tube extrusion, and injection molding. The system can also process different kinds of plastic materials such as PE, PP, PS, ABS, XPS, EPS, and PVB.
    The ACS-H is designed with specially engineered granulators that can quickly and efficiently cut various plastic streams into small uniform flakes or regrinds. These granulators are extremely durable and can handle a variety of applications for plastic recycling such as grinding plastic bottles, films, and small rigid plastics.
    The ACS-H pelletizer system is the ultimate solution for plastics recycling and granulation. It can provide higher output with lower energy consumption, saving you time and money. Please read the following features of our ACS-H TM plastic granulating line.

     
     



    Recycling & Material

    Advantages


    01.   High-quality screw

    High-quality double alloy wear-resistant screw, ensuring that the output does not decrease in two years.

    02.   Simple structure

    The structural design of the single-screw plastic granulator is relatively simple, which is easy to operate and maintain.

    03.   Strong adaptability

    It can process a variety of plastic raw materials, such as PP, PE, PET, PVC, etc., with a wide range of applications.

    04.   Stable output

    The single-screw plastic granulator operates stably, the output is guaranteed, and it is conducive to improving production efficiency.

    05.   High automation

    The intelligent PLC system realizes full automation, reduces labor costs, and operates stably.

    06.   Excellent quality

    The plastic particles after granulation are uniform and have good gloss, which meets the needs of downstream enterprises.

    Specifications


    Target Recycled Material
    PET, HDPE, LDPE, PP, PE, BOPP, CPP, OPP, PA, PC, PS, PU, ABS EPS, XPS, PVB Material of Screw 38CrMoAlA (SACM-645), Bimetal (Optional)
    System Composition
    Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filter/Screen Changer, Pelletizer, Water Cooling Device, Dehydration Section,Blower, Product Silo.
    L/D of Screw 36/1, 42/1 (According to the characteristics of recycling)
    Heater of Barrel
    Ceramic heater or Far-infrared heater
    Pelletizing Type
    Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing
    Cooling of Barrel
    Air cooling fan
    Technical Services
    project design, factory construction, installation and recommendations, commissioning


    Machine Model
    Compactor
    Single Screw Extruder

    Volume (Liter)
    Motor Power (kw)
    Screw Diameter (mm)
    L/D Extruder motor (kw) Output capacity (kg/h)
    ACS-H300/80
    300
    37 80
    36
    AC 55 160-220
    ACS-H500/100
    500
    75
    100
    36
    AC 110
    300-380
    ACS-H800/120
    800
    110
    120
    36
    AC 160
    450-550
    ACS-H1000/140
    1000
    132
    140
    36
    AC 200
    600-700
    ACS-H1200/160
    1200
    160
    160
    36
    AC 250
    800-1000
    ACS-H1600/180
    1600
    200
    180
    36
    AC 315
    1000-1200

     

    Composition and operation process

    Overview


    View Detail


    Material Transport

    Feeding

    As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. 

    Metal Detectors

    Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding.

    Crushing and Compacting

    Sliding Gate With Servo Motor

    It can handle both hard and soft materials. The sliding gate controls the residence time of the material in the compactor to achieve the effect of pre-drying and ensure that clean and dry material enters the barrel. Material that fails to achieve the treatment effect will not be able to enter the next process. PLC accurately controls the quantity of forced feeding materials to ensure production capacity.

    Compacting

    Rotary blades on the knife-disk and fixed blades on the wall cut plastic material into small flakes. Heat which caused by high speed friction pre-heats and dries the flakes and make them shrink.
    Arc-shaped plates guide the material down and into the extruder under the centrifugal force of knife disk.
    This combined process of size-reduction, pre-heating and compacting enables stable and effective feeding for small bulk density plastics.

    The Rotatory Blades of Compactor

    The rotating blade and fixed blade cut the material into small flakes. The friction heating generated by the high-speed rotating blades will per-heat and shrink the flakes.

    Single Screw Extruder

    Barrel

    Because of the super L/D ratio, the single stage extruder in the production line can be used as a double- stage extruder. After the middle double-piston type screen filter, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.

    Single Screw Extruder

    Our unique design single screw extruder gently plasticizes and homogenizes the materials. Our bi-metal extruder has great anti-corrosion resistant, wear resistant and long life time.

    Double Vacuum Degassing Zones

    Double Vacuum Degassing Zones

    With double vacuum degassing zones, volatile such as micro-molecules and moisture will be removed efficiency to improve the quality of granules, especially suitable for the heavy printed materials.

    Intelligent Control

    Remote Monitoring and Information Transmission

    System program remote monitoring and transmission system,bluetooth both are available for ACS plastic pelletizing line realizing functions of remote monitoring and information transmission.

    Intelligent Control

    Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS plastic pelletizing system in case that uncertain risk occurred during machine running.

    Filtration System

      None-Stop Piston Type Filter
    • A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
    •  Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
    •  Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
    • Very low operation cost.
    Plate Type Filter 

    The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.Ring-shaped heater for consistent and stable heating.

    Self Clean Filter

    This model combines our self-developed self-cleaning filter.The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.

    Pelletizing System

    Die Head

    This is the most appropriate process for the need for better melt filtration and higher production. In the first stage,two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the second-stage extruder at the same time.

     

    Water Ring Pelletizing System
    • Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure.
    •  RPM of rotatory blades is automatic based on melt extruding pressure.
    • Easy and fast pelletizer blades changeover, without adjustment work saves time
    Strand Pelletizing

    The strip-shaped Melted plastic strands passes through the cooling water tank and is quickly cooled and solidified. During the cooling process, the strip is pulled out by the traction device, maintaining a certain speed and stability. Then, the strip enters the pelletizer and is cut into pellets of a certain length by the rotating cutter.

     

    Under-Water Pelletizing System

    Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.

     

    Vibration Dry

    Vibration Dry
    • Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption. 
    •  Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
    Plastic Particles

    Final output: plastic particles,the plastic pellets can be re-used for producing high quality plastic products once again.

     

    Packing System

    Packing System
    • Final qualified granules store here,the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
    • Capacity online monitoring & Quantitative weighting system.


    Service and Support

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