APET Plastic PET Bottles Washing and Pelletizing Recycling line
APET Plastic PET Bottles Washing and Pelletizing Recycling line
As a renewable energy source, plastic can be sustainable.
ACERETECH can achieve regeneration in a closed loop. The solution is made with low energy consumption and high grade standards. Ability to recycle discarded beverage bottles to food grade standards. Our recycling technology makes a big difference.
APET Plastic PET Bottles Washing and Pelletizing Recycling line
APET Plastic PET Bottles Washing and Pelletizing Recycling line
ACERETECH can achieve regeneration in a closed loop.
The solution is made with low energy consumption and high grade standards.
Ability to recycle discarded beverage bottles to food grade standards.
Our recycling technology makes a big difference.
ACERETECH able to provide complete solutions
--Washing line
--Pelletizing system
--Viscosity increase system
Bottles and Sorting System
Separation of foreign matter and impurities and sorting of the input material.
--Separation of the containers.
--Remove undesired foreign matter and impurities such as wood, sand, glass and metal, as well as coloured plastic materials and foreign polymers.
--Remove labels.
--Crushing into flakes.
The pre-sorting system can be individually adjusted to the quality of the infeed material, the local conditions and the required levels of purity.
Bottles and Sorting System
Belt Pre wash Screw loader
Vibrating feeder
Belt Bottle sorting Belt Manual sorting Crusher
Label remover
PET pellets for high-grade uses require precise recycling solutions.
In the pre-processing at the front end, we select high-quality bottles. Remove sand, wood and other impurities.
Crusher
* Optimal rotor knife mounting for heavy duty application and high cutting power;
* Better quality cut ( granule shape ) and lower noise level due to exact cutting gap and optimal rotor design;
* With hydraulic system, heavy duty and stronger push power;
Washing line
Excellent cleaning results with ACERETECH washing technology.
--Pre-washing
--Caustic cleaning with caustic renewal
--Multi-stage post-washer
--Drying
--Automatic waste management system reduces the operator’s work
--Separation of labels and caps using a float-sink separation system and sifter
Pelletizing system
--Vacuum Loader
--Vacuum-state sliding gate feeding device
--Vacuum pump units and dust filtering system
--Reactor with 5 layers combined cutter discs
--Single screw extruder
--Backflush screen changer
--Melt pump
--Melt viscosity online measurement system
--Automatic Under water Pelletizing system
--Packing system
Viscosity increase system -- SSP
Compared with bottle flakes, the advantages of particle viscosity: the particle size is uniform and there is no powder, resulting in a uniform final viscosity.
Viscosity increase system -- LSP
For this LSP equipment. the Spray cooling vacuum exhaust device and the multi-screw large area vacuum exhaust extruder are the core equipment. Compared with the normal exhaust device, the spray cooling vacuum exhaust device can increase the empty surface area of PET melt to 1000 times, while the multi-screw large area vacuum exhaust extruder can not only increase the surface area of PET melt, but also can achieve PET homogenization. These two devices combined with a powerful vacuum pump can fully remove the glycol in PET and improve the degree of polymerization of the melt. This process will promote the production of PET new molecule, finally achieve the purpose of increasing the intrinsic viscosity (IV) of PET.
Data terminal consultant systemfor Intelligent
Aceretech can provide washing and pelletizing turn-key solution for allcustomers.
Please contact professional sales team from Aceretech, they will provide you with the customized solutions. All the design drawings and technical specifcations can be provided according to your request.
Installation, Testing and Training
Aceretech can arrange engineer to customers’factory for installtion, testing and training according to your needs. lt will facilitate a better integration for the new factory and new machine.Engineer can offer training lessons at customer's factory during the installation, customer can also send their engineer to Aceretech for training.
The technician from Aceretech will introduce all the parts ofoperation and maintenance equipment for customersengineer.Aceretech will provide detail instruction manuals for all the customers, operation will be more convenient.Before delivery,Acerectch will also provide you layout drawings and other installation requirements,it will help your operators are fully prepared for production,and improve operational effciencies.Please contact sales from Aceretech arrange on-site work.
Spare Parts
Aceretech has spare parts in stock and our highly effcient service staff wil ensure that any required parts are shipped without delay.Spare parts can betransported by air by sea or by courier.dependina on the emeraencycondition.We encourage our customers to hold their own key spare parts. such as pelletizing blades and rubber sealings to ensure best machine conditions and production performance incase spare parts delayed.
Service Support
Your Aceretech sales representative will provide you professional consult. ongoing service and spare parts.
Product Features
Parameters
|
Model
|
Material to be packaged
|
Weighing range
|
Packing speed | Packing accuracy | Power |
|
|
Pellets |
20-25kg/bag
|
200bag/h | ±0.1% | 2kw |
|
ACGS-DA(R)
|
Gas consumption
|
Weight
|
Working condition
|
Air pressure
|
Noise
|
|
|
18 m ³ /h |
1.5-2t
|
0-40℃
|
0.5-0.7MPa
|
≤ 75db |
Palletizing Conveyor System
After the sealed package is poured onto the receiving belt conveyor, the climbing conveyor lifts the package to the required height for robot palletizing and grabbing. It then enters the weight recheck scale to recheck the accuracy. Products with unqualified accuracy are removed by the removal and shaping machine, while qualified products are shaken and shaped by the vibration shaping and pressing conveyor. After shaping is completed, the package is transported to the position of the coding
conveyor for coding. After coding is completed, the package is transported to the grabbing conveyor and waiting for the robot to grasp the palletizing.
Palletizing Conveyor System Including
Stacking Robot System
* Adopting ergonomic design, comfortable and lightweight operation ;
* Display in both Chinese and English, with a user-friendly interface ;
* Dual safety switch, fully ensuring the safety of personnel operation ;
* Equipped with USB interface, supporting import/ export of teaching programs ;
Tray Storage System
The pallet storage warehouse transports empty pallets to the palletizing conveyor through the empty pallet conveyor and waits for the robot to palletize them. When there are material packages on the grabbing conveyor, the robot starts palletizing and stacks them onto the pallet of the palletizing conveyor; Complete the palletizing operation according to the prescribed grouping mode, and the full stack of material packages will enter the online winding machine for automatic film wrapping, and then be covered with film on the top by the top covering machine; The wrapped products enter the full stack fork picking conveyor and wait for the forklift to pick them up.
