PM500 PVC Pulverizer Machine for Plastic Recycling
The pulverizer is suitable for the pulverization of semi-rigid, brittle and impact resistant materials that require powdered products.
Particles with a size of 6-8 mm are fed through a vibrating screen into a rotating high-speed sawtooth disc to produce a powder product in the desired 300-1000 micron range, with the final size determined by adjustable disc spacing. Typically used for shredding LDPE, HDPE, UPVC, PC and various other plastics.
Recycling & Material
Advantages
01. Low maintenance cost
The equipment has a simple structure, few wearing parts, easy maintenance, and reduced maintenance costs.
02. Wide range
It can process a variety of plastic materials to meet the needs of different customers.
03. High grinding precision
The powder is fine and uniform, improving product quality and meeting the needs of the high-end market.
04. Safe and reliable
The fully enclosed design prevents dust leakage and ensures production safety.
05. Automation Equipment
Automatic loading, grinding, and discharging are realized, reducing manual intervention.
06. Small footprint
The compact design saves workshop space and reduces plant investment.
Specifications
Model
|
PM500
| ||
Raw material
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H-PVC-Profile ,H-PVC-Pine ,LDPE(MFI70) and etc.
|
Final product & capacity
|
250~500kg/h, depends on condition of client's material.
|
Electric current
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3×380V, 50Hz; control current 220V, 50Hz
|
Rotor speed
|
5250 rmp
|
PE
|
250-300 kg/h
|
Disc diameter
|
500 mm
|
Profile- H-PVC
|
400-500kg/h
|
Tooth grooves
|
2.62 |
Pipe- H-PVC
|
450-600 kg/h
|
Drive motor
|
55 kw
|
PM500 PVC Pulverizer Machine for Plastic Recycling
Applications
The pulverizer is suitable for the pulverization of semi-rigid, brittle and impact resistant materials that require powdered products.
Particles with a size of 6-8 mm are fed through a vibrating screen into a rotating high-speed sawtooth disc to produce a powder product in the desired 300-1000 micron range, with the final size determined by adjustable disc spacing. Typically used for shredding LDPE, HDPE, UPVC, PC and various other plastics.
Design
The PM500 pulverizer series are ultra-high output units that can be equipped with automatic temperature control. The material to be pulverized is fed centrally between fixed and high-speed rotating pulverizing discs, which have a centrifugal effect, allowing the material to pass through the processing zone and then be pneumatically discharged from the machine.
Advantages
* Long service life of discs between regrindings.
* Replace and adjust discs quickly and easily.
* Low residence time means low thermal stress on the process material.
* High throughput capabilities.
* Cost effective operation.
Technical features
* Dosing channel/Vibratory feeder
* The channel width is 100 - 250mm, and the storage container is appr. 50-100 lit.
* The feeding is regulated and consumed by the high current controller monitoring the pulverizer motor, including the mounting bracket and control device.
Pulverizer housing
* Disc pulverizer with a fixed and a high-speed toothed disc with precision bearings.
* Material is fed through the opening in the center of the fixed disc.
* The size of the particles depends on the surface structure of the teeth and the adjustable distance between the tooth discs. The cutting clearance can be checked through the inspection hole in the housing. This makes it easy to adjust from the outside of the device using a feeler gauge. The device operates without a screen.
* The machine housing is made of fracture resistant welded steel. The hinged housing door with fixed toothed disc opens to the side for cleaning and replacing the toothed disc.
* The grinding chamber is well designed with a small cross-section and a flat, almost vertically mounted grinding disc.
* The material is clamped and reduced immediately after entering the grinding chamber.
Pulverizer discs
* Specially designed discs and high-speed peripheral running speed ensure efficient impact reduction under low power requirements.
* Pulverizer disc diameter 800mm
Temperature control
The enhanced cooling device for automatically controlling the temperature includes a nozzle for spraying in cooling water, regulating control devices, solenoid valves, thermostats, an automatic control device and a material feeding switch.
Drive and mounting frame
A flat steel structure is used to install the pulverizer and suction box. The drive motor includes "V" belt drive and belt guard. The frame is equipped with pre installed anti vibration pads.
Safety devices
Integrated operational safety device to prevent entry until the rotor is completely stationary.
Pulverizer machine
Product Features
Parameters
Model
|
Material to be packaged
|
Weighing range
|
Packing speed | Packing accuracy | Power |
|
Pellets |
20-25kg/bag
|
200bag/h | ±0.1% | 2kw |
ACGS-DA(R)
|
Gas consumption
|
Weight
|
Working condition
|
Air pressure
|
Noise
|
|
18 m ³ /h |
1.5-2t
|
0-40℃
|
0.5-0.7MPa
|
≤ 75db |
Palletizing Conveyor System
After the sealed package is poured onto the receiving belt conveyor, the climbing conveyor lifts the package to the required height for robot palletizing and grabbing. It then enters the weight recheck scale to recheck the accuracy. Products with unqualified accuracy are removed by the removal and shaping machine, while qualified products are shaken and shaped by the vibration shaping and pressing conveyor. After shaping is completed, the package is transported to the position of the coding
conveyor for coding. After coding is completed, the package is transported to the grabbing conveyor and waiting for the robot to grasp the palletizing.
Palletizing Conveyor System Including
Stacking Robot System
* Adopting ergonomic design, comfortable and lightweight operation ;
* Display in both Chinese and English, with a user-friendly interface ;
* Dual safety switch, fully ensuring the safety of personnel operation ;
* Equipped with USB interface, supporting import/ export of teaching programs ;
Tray Storage System
The pallet storage warehouse transports empty pallets to the palletizing conveyor through the empty pallet conveyor and waits for the robot to palletize them. When there are material packages on the grabbing conveyor, the robot starts palletizing and stacks them onto the pallet of the palletizing conveyor; Complete the palletizing operation according to the prescribed grouping mode, and the full stack of material packages will enter the online winding machine for automatic film wrapping, and then be covered with film on the top by the top covering machine; The wrapped products enter the full stack fork picking conveyor and wait for the forklift to pick them up.