PS Series Single Shaft Plastic Shredder For Pipe Recycling

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    PS Series Single Shaft Plastic Shredder For Pipe Recycling

    The main focus of the PS shredder isthe shredding of large diameter pipes or bundles of smaller pipes and profiles made from HDPE, PP and all kinds of PVC. Further the machines can be used for recycling of other plastic parts, such as large lumps, stacked dustbins and pallets. In combination with other ACERETECH size reduction equipment such as granulators and pulverizers, we are able to provide acomplete turn key recycling solution.

    The PS shredders are the worlds first single shaft shredders able to handle large diameter pipes up to 1200 mm without the need for pre cutting. Since their introduction they became the popular standard for pipe shredding and are used by the leading pipe manufacturers all over the world. More than 100 installations demonstrate our technological leadership in this industry and continuing innovation based on market demands and customer feedback. Depending on the pipe diameter the PS rotor diameter and width range from 800 to 1500 mm. The standard hopper fits all pipe lengths of up to 3-6m. The combination of advanced controls, low rotor speed and smooth hydraulics create a reliable and easy to use system.

     
     



    Recycling & Material

    Advantages


    01.   Improve efficiency

    Plastic shredders can quickly shred waste plastics into uniform small particles, which is convenient for subsequent recycling and reuse.

    02.   Wide range  

    It can shred various plastic wastes, such as plastic bags, plastic bottles, plastic barrels, etc.

    03.  Low maintenance cost 

    The equipment has a simple structure, low failure rate, convenient maintenance, and reduces the cost of use.

    04.   Safe and reliable

    Adopt advanced technology to ensure the safety performance of the equipment during operation.

    05.  Automation equipment 

    Plastic shredders can realize automated production, reduce labor input, and improve production efficiency.

    06.  Strong adaptability

    The shredding particle size can be adjusted according to customer needs to meet the use requirements of different scenarios.

    Specifications


    Item
    unit
    PS800
    PS1000
    PS1500
    Feed opening
    mm
    3860*700
    6700*870
    6700*1300
    Rotor diameter
    mm
    8009801430
    Rotor speed
    rpm
    403623
    Motor power
    kw
    2*37
    2*45
    2*55
    Number of  rotor knives
    pcs
    60
    108
    204
    Number of stator knives
    pcs 3 45
    Hydraulic feeding ram
    kw111515
    Machine weight
    ton
    11 2025
    Chamber size
    mm3500*630
    6000 *800 6000 *1200


    Composition

     Shredder Main Shaft

    The integral forging of the main shaft will not break and deform when the equipment tears high-strength materials or works for a long time.
    After the manufacture of professional processing equipment such as lathe and CNC machining center, ensure that the overall error of the spindle will not exceed 0.05mm, ensure the long-term stable operation of the equipment, and ensure that the distance between fixed tool and moving tool can be adjusted to 0.5mm at least.
    The special four corner design of the shredding motorized knife can be used for many times to save the cost of users.

    Gearbox of Shredder

    Integrated box design, stronger mechanism, stronger output shaft and bearing design, longer service life and greater torque.
    Flexible cooling mode to meet the requirements of thermal power.
    At the same time, the output shaft adopts double oil seal design, which greatly reduces the risk of oil leakage.

    Motor of shredder

    The main motor adopts Weg / Siemens brand motor, with stable output and reliable quality.

    Hydraulic Station

     The motor, oil pump and valve group of the hydraulic station are all made of Taiwan brand, with reliable quality. The system is equipped with or150 water cooler, which can effectively control the oil temperature below 55 ° C.

    Chamber of Shredder

    Chamer size can up to 6000*1200mm, which can handle diamter 1200mm, length 6m big pipes, pipes can automatic feeding into chamber through forklift or crane.

     Control System of Shredder

      The electrical system adopts microcomputer PLC programming control and whole process automation. After commissioning, the operator only needs to press start and stop. Save labor costs and ensure the safety of the operating environment.
       

     Advantages

      The screen mounted beneath the rotor determines the size of the required flakes. The screen is also easily accessible by a separate flap and can be changed easily. The screen can be opened or closed hydraulically.


    Product Features

    Parameters

    Model
    Material to be packaged
    Weighing range
    Packing speed Packing accuracy Power

    Pellets 20-25kg/bag
    200bag/h ±0.1% 2kw
    ACGS-DA(R)
    Gas consumption
    Weight
    Working condition
    Air pressure
    Noise

    18 m ³ /h 1.5-2t
    0-40℃
    0.5-0.7MPa
    ≤ 75db
    Aceretech Palletizing Conveyor System

    Palletizing Conveyor System


    After the sealed package is poured onto the receiving belt conveyor, the climbing conveyor lifts the package to the required height for robot palletizing and grabbing. It then enters the weight recheck scale to recheck the accuracy. Products with unqualified accuracy are removed by the removal and shaping machine, while qualified products are shaken and shaped by the vibration shaping and pressing conveyor. After shaping is completed, the package is transported to the position of the coding
    conveyor for coding. After coding is completed, the package is transported to the grabbing conveyor and waiting for the robot to grasp the palletizing.

    Palletizing Conveyor System Including

    Aceretech Stacking Robot System

    Stacking Robot System


    * Adopting ergonomic design, comfortable and lightweight operation ;
    * Display in both Chinese and English, with a user-friendly interface ;
    * Dual safety switch, fully ensuring the safety of personnel operation ;
    * Equipped with USB interface, supporting import/ export of teaching programs ;


    Tray Storage System

    The pallet storage warehouse transports empty pallets to the palletizing conveyor through the empty pallet conveyor and waits for the robot to palletize them. When there are material packages on the grabbing conveyor, the robot starts palletizing and stacks them onto the pallet of the palletizing conveyor; Complete the palletizing operation according to the prescribed grouping mode, and the full stack of material packages will enter the online winding machine for automatic film wrapping, and then be covered with film on the top by the top covering machine; The wrapped products enter the full stack fork picking conveyor and wait for the forklift to pick them up.

    Service and Support of Aceretech Machinery

    Service and Support

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    Contact Aceretech

    Contact us

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