Xs Series Heavy Single-Shaft Shredder

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    Xs Series Heavy Single-Shaft Shredder 


    XS series shredder is a heavy-duty single-shaft shredder equipped with a powerful two-speed swing-type hydraulic pusher. This design can avoid the occurrence of material blocking and reduce the wear of the internal guide rail. This model is welded by a special welding process. The mechanical structure is stronger. The crushing capacity of the single machine is 30-40% higher than that of other brands. It is suitable for recycling various waste materials. The shredder is equipped with diameter 750mm ACERETECH effective V type rotor with width ranging from 1500mm to 3000m. The low speed of 45rpm ensures smooth running with high torque. The hydraulic workstation is tightly integrated with the shredder chamber, which saves space and protects the hydraulic station, and is easy to replace and maintain. XS series heavy-duty single-shaft shredder adopts intelligent PLC control system. The rotor can be surface hardened and wear-resistant according to customer requirements. According to the characteristics of different shredded materials, we provide customers with optional water cooling systems.

     
     



    Recycling & Material

    Advantages


    01.   Improve efficiency

    Plastic shredders can quickly shred waste plastics into uniform small particles, which is convenient for subsequent recycling and reuse.

    02.   Wide range  

    It can shred various plastic wastes, such as plastic bags, plastic bottles, plastic barrels, etc.

    03.  Low maintenance cost 

    The equipment has a simple structure, low failure rate, convenient maintenance, and reduces the cost of use.

    04.   Safe and reliable

    Adopt advanced technology to ensure the safety performance of the equipment during operation.

    05.  Automation equipment 

    Plastic shredders can realize automated production, reduce labor input, and improve production efficiency.

    06.  Strong adaptability

    The shredding particle size can be adjusted according to customer needs to meet the use requirements of different scenarios.

    Specifications


    Item
    unit
    XS1500
    XS2000  
    XS3000  
    Feed opening
    mm
    2540*1620
    2540*2020
    2540*2820
    Rotor diameter
    mm
    750
    750750
    Rotor speed
    rpm
    525252
    Motor power
    kw
    2*75
    2*90
    2*132
    Number of  rotor knives
    pcs
    76
    96
    136
    Number of stator knives
    pcs 4 57
    Hydraulic feeding ram
    kw111111
    Standard screen
    mm
    40-100 40-100
    40-100
    Chamber size
    mm
    1500*1490
    1500*1900
    1500*2700
    Machine Length a
    mm
    360036003600
    Machine Width b
    mm
    335033503350
    Machine Width c
    mm
    3500 40005000


    Composition

     Belt Conveyor

    As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor’s room is. 

    Metal Detector 

    Optional Ferrous Metal Permanent Magnetic Belt or metal detector can prevent metal specials from entering the crusher and effectively protect the blades of the crusher.

    Hopper 

    Special designed hopper to avoid material flying out. The machine is fitted with a large filling hopper and can be loaded by conveyor belt, fork lift, crane or wheel-loader. This funnel can be adapted to suit individual requirements and guarantees a continuous and economical supply of material.

    Hydraulic Ram 

    The hydraulically operated pusher feeds the material towards the cutter automatically by load-related controls. The hydraulic system is equipped with overflow valves and volumetric flow controls, which can be both set according to the demands of the input materials.  

    Rotor 

    The rotor is made of seamless steel pips with the diameter of 750mm and operates at a speed of 52 rpm. The concave ground, aggressive and 4-way rotating knives are mounted in the grooves of the rotor. This enables a reduction of the cutting gap between the counter knives and the rotor and guarantees a high flow rate, low power consumption and maximum output of ground material.

     Knife Blades Knife

      Blades Material: DC53 Higher hardness (62-64 HRc) than D2/SKD11 after heat treatment Twice the toughness of D2/SKD11 with superior wear resistance Substantially higher fatigue strength compared to D2/SKD11

     Screen

      The screen mounted beneath the rotor determines the size of the required flakes. The screen is also easily accessible by a separate flap and can be changed easily. The screen can be opened or closed hydraulically.

     Shredder Chamber 

      The shredder chamber is welded with 30mm ultra-high hardness steel plate, which is wear-resistant, corrosion-resistant, low-noise, and has a longer service life.

     Motor 

      Adopt imported brand motor WEG, low energy consumption, low noise, long service life.

     Electronic Control 

      The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.


    Product Features

    Parameters

    Model
    Material to be packaged
    Weighing range
    Packing speed Packing accuracy Power

    Pellets 20-25kg/bag
    200bag/h ±0.1% 2kw
    ACGS-DA(R)
    Gas consumption
    Weight
    Working condition
    Air pressure
    Noise

    18 m ³ /h 1.5-2t
    0-40℃
    0.5-0.7MPa
    ≤ 75db
    Aceretech Palletizing Conveyor System

    Palletizing Conveyor System


    After the sealed package is poured onto the receiving belt conveyor, the climbing conveyor lifts the package to the required height for robot palletizing and grabbing. It then enters the weight recheck scale to recheck the accuracy. Products with unqualified accuracy are removed by the removal and shaping machine, while qualified products are shaken and shaped by the vibration shaping and pressing conveyor. After shaping is completed, the package is transported to the position of the coding
    conveyor for coding. After coding is completed, the package is transported to the grabbing conveyor and waiting for the robot to grasp the palletizing.

    Palletizing Conveyor System Including

    Aceretech Stacking Robot System

    Stacking Robot System


    * Adopting ergonomic design, comfortable and lightweight operation ;
    * Display in both Chinese and English, with a user-friendly interface ;
    * Dual safety switch, fully ensuring the safety of personnel operation ;
    * Equipped with USB interface, supporting import/ export of teaching programs ;


    Tray Storage System

    The pallet storage warehouse transports empty pallets to the palletizing conveyor through the empty pallet conveyor and waits for the robot to palletize them. When there are material packages on the grabbing conveyor, the robot starts palletizing and stacks them onto the pallet of the palletizing conveyor; Complete the palletizing operation according to the prescribed grouping mode, and the full stack of material packages will enter the online winding machine for automatic film wrapping, and then be covered with film on the top by the top covering machine; The wrapped products enter the full stack fork picking conveyor and wait for the forklift to pick them up.

    Service and Support of Aceretech Machinery

    Service and Support

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    Contact Aceretech

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